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Volumetric Calibration: Maintaining Measurement Accuracy

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Volumetric Calibration: Maintaining Measurement Accuracy

In an increasingly technology-dependent world, measurement accuracy is becoming increasingly important. One important aspect of maintaining this accuracy is volumetric calibration. Volumetric calibration is the process of standardizing and verifying the accuracy of volume measuring equipment, such as pipettes, drawers, and measuring cups.

The Importance of Volumetric Calibration

Volumetric calibration is essential in various fields, such as chemistry, biology, pharmaceuticals, and industry. Inaccurate volume measurements can result in errors in calculations, formulations, and production processes. This can not only affect product quality, but can also have an impact on safety and operational efficiency.

In addition, volumetric calibration is also required to meet regulatory requirements and industry standards. Many organizations and laboratories have strict calibration procedures in place to ensure compliance with applicable regulations.

Volumetric Calibration Process

The volumetric calibration process typically involves several steps, including:

1. Visual inspection: Inspecting the equipment to make sure there is no damage or contamination.

2. Weighing: Weighing empty and with a specific volume to calculate the actual volume.

3. Comparison with standards: Comparing measurement results with verified reference standards.

4. Adjustments and documentation: Make adjustments if necessary and document calibration results.

Volumetric calibration should be performed at regular intervals to ensure consistent measurement accuracy. The frequency of calibration may vary depending on the type of equipment, use, and industry requirements.

Benefits of Volumetric Calibration

By performing volumetric calibrations on a regular basis, organizations can reap the following benefits:

1. Guaranteed measurement accuracy

2. Compliance with industry regulations and standards

3. Increased efficiency and productivity

4. Reduction of the risk of errors and their potential consequences

5. Improvement of product quality and customer trust

Conclusion

Volumetric calibration is a key element in maintaining measurement accuracy in a variety of industries. By implementing a comprehensive calibration process, organizations can ensure data accuracy, meet regulatory requirements, and improve overall operational quality and efficiency. Investing in volumetric calibration is an important step to ensure the reliability and integrity of the work process.

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The Importance of Pressure Calibration: Maintaining System Accuracy and Reliability

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The Importance of Pressure Calibration: Maintaining System Accuracy and Reliability

In the industrial world, the accuracy of pressure measurement is a key factor to ensure the safety, efficiency and quality of operational processes. Pressure calibration is essential to ensure that measurement equipment and systems are functioning properly, providing reliable results, and meeting applicable standards and regulations. In this article, we will discuss the importance of pressure calibration, its procedure, and its benefits for various industrial sectors.

Definition and Purpose of Pressure Calibration Pressure calibration is the process of measuring and adjusting a pressure measuring instrument in order to provide accurate and reliable readings. The primary purpose of calibration is to ensure that pressure measuring equipment, such as manometers, transducers, or sensors, provides results that conform to a standard or traceable reference. This process involves comparing a measured value with a known reference value for sure.

The Importance of Pressure Calibration

1. Safety and Regulatory Compliance The accuracy of pressure measurements is essential in various industries, such as oil and gas, petrochemicals, and manufacturing, to maintain operational safety. Proper calibration ensures that the equipment is operating within specifications and meets applicable safety regulations.

2. Process Optimization and Efficiency With regular pressure calibration, the production process can be optimized, reducing waste, and improving efficiency. Accurate pressure measurement helps to make informed decisions in the adjustment of process parameters.

3. Improved Product Quality Accurate pressure calibration ensures the consistency and reliability of measurements, so as to maintain the quality of the products produced. This is especially important in industries that require tight measurement tolerances, such as the pharmaceutical and food industries.

4. Damage Detection and Prevention With periodic calibration, deviations or damage to pressure measurement equipment can be identified early. This allows for repair or replacement steps before a larger system failure occurs.

Pressure Calibration Procedure The pressure calibration process generally includes the following steps:

1. Preparation of appropriate tools and environment

2. Initial condition inspection of equipment

3. Comparison of the readings of the test tool with the reference tool

4. Adjustment or calibration of equipment as needed

5. Documentation of calibration results

Conclusion Pressure calibration is an important practice that should be carried out on a regular basis to maintain the accuracy and reliability of a pressure measurement system. Through the proper calibration process, companies can ensure operational safety, process optimization, quality improvement, and early damage detection and prevention. By understanding the importance of pressure calibration, industries can improve efficiency, productivity, and competitiveness in a competitive environment.

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Temperature Calibration: The Importance of Ensuring Measurement Accuracy

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Temperature Calibration: The Importance of Ensuring Measurement Accuracy

In the world of science and technology, temperature monitoring and measurement is a very important aspect. Various fields, from industry to health to research, rely heavily on accurate and reliable temperature measurements. To ensure this accuracy, the temperature calibration process is vital.

Temperature calibration is the process of adjusting or standardizing a temperature measuring instrument so that it can provide accurate readings. This is done by comparing the instrument’s readings with a well-calibrated reference standard. This process ensures that the temperature gauge can provide reliable information and be used to make important decisions.

One example of the importance of temperature calibration can be seen in the health sector. Measuring a patient’s body temperature is crucial in diagnosing and monitoring their health condition. If the thermometer used is not calibrated correctly, the diagnosis and treatment provided can be inaccurate, even dangerous for the patient. Routine temperature calibration on a medical thermometer is an important step to ensure reliable measurement results.

In an industrial context, temperature calibration is also an important requirement. For example, in manufacturing processes where temperature is a critical factor, such as in semiconductor production or food processing. If the temperature measuring device is not calibrated correctly, it can cause the resulting product to not meet the set quality standards, and can even endanger consumer safety.

In addition, in the field of scientific research, temperature calibration plays a vital role in ensuring the validity and reliability of the data collected. Accurate temperature measurements are essential in a variety of scientific experiments and observations, where the results are then used as a basis for decision-making and theory development.

Thus, it can be concluded that temperature calibration is an important process that must be carried out periodically to ensure the accuracy and reliability of temperature measurements. This has a significant impact on various fields, from health, industry, to scientific research. A commitment to consistent and regular temperature calibration will help maintain the integrity of the data and information generated, as well as support informed and informed decision-making.

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Industrial Tool Calibration: Maintaining the Accuracy and Reliability of Production Processes

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Industrial Tool Calibration: Maintaining the Accuracy and Reliability of Production Processes

Calibration of industrial tools is an important component in maintaining the quality and efficiency of the production process. In today’s competitive industrial environment, the ability to produce products with high consistency is key to maintaining competitiveness. Precise and regular calibration of production equipment can ensure that these tools function optimally, resulting in accurate and reliable output.

The Importance of Industrial Tool Calibration is the process of measuring and adjusting industrial equipment to conform to established standards and specifications. This process aims to verify that the tools provide accurate and reliable measurement results. Without regular calibration, these tools can experience drift or shift from reference values, resulting in inconsistent or even defective products.

In addition, calibration also plays an important role in compliance with regulations and industry standards. Many industrial sectors, such as manufacturing, pharmaceuticals, and healthcare, have strict requirements regarding measurement accuracy and strict documentation. Failure to calibrate the tool regularly can result in sanctions, fines, or even the closure of production facilities.

A Comprehensive Approach in Industrial Tool Calibration To achieve optimal calibration results, a comprehensive approach is required. These include:

1. Identify Critical Equipment: Determine the tools that are most critical to the production process and prioritize calibration on those equipment.

2. Documented Calibration Procedures: Develop and implement detailed and well-documented calibration procedures, in accordance with manufacturer specifications and industry standards.

3. Regular Calibration Schedule: Establishes a regular calibration schedule for each tool, taking into account the frequency of use, operating environment, and manufacturer’s recommendations.

4. Tracking and Documentation: Maintain a complete calibration record, including measurement results, adjustments made, and corrective actions taken.

5. Adequate Staff Training: Ensuring that the staff responsible for calibration has the necessary knowledge and skills to carry out the task correctly.

With this comprehensive approach, companies can ensure that their industrial tools function accurately and reliably, resulting in high-quality and consistent products.

Conclusion Calibration of industrial tools is a vital process in maintaining the accuracy and reliability of the production process. By implementing structured and regular calibration procedures, companies can ensure that their tools function optimally, meet regulatory requirements, and produce high-quality products. Investments in industrial tool calibration not only improve operational efficiency, but also help maintain competitiveness in an increasingly competitive market.

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Different Types of Calibration You Need to Know

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Different Types of Calibration You Need to Know

Different Types of Calibration You Need to Know

There are quite a lot of different types of calibration that you come across today. However, there are at least six types of calibration that are popular in the community. Check out the following explanation.

Flow Calibration

Equipment that measures flow rates will require this type of calibration. The speed of flow is certainly highly dependent on the specific fluid moving through a hole, vessel, or pipe at any given time.

This flow calibration is quite common for turbine measuring equipment, rotameters, laminar flow meters, and so on.

Pressure Calibration

This type is often used in various industries to measure hydraulic and gas pressure. This is important for factories and other industries because it is to monitor safety and work productivity.

Barometers and transducers are just a few examples of tools that can use pressure calibration to ensure the capability and accuracy of the tool.

Electrical Calibration

As the name implies, this type is useful for calibrating measuring instruments with electrical parameters – including resistance, current, voltage, frequency, and so on.

To carry out this evaluation, calibration must involve a precision calibrator called UUT. Some electrical tools that require calibration include electricity meters, electricity recorders, frequency counters, and so on.

Temperature Calibration

Some industries rely heavily on temperature reading processes. Therefore, some of these industries require temperature calibration – which must condition the environment in such a way.

Thermal cameras, infrared meters, and call thermometers are some of the tools that require temperature calibration. Calibration can only be done by comparing the standard temperature in the artificial environment with the probe being tested.

Mechanical Calibration

Calibration is also necessary and crucial for measuring equipment that uses conventional methods. The goal is the same, which is to maintain the performance of the tool in optimal condition. The calibration method is also relatively simpler than other types.

Some of the instruments that usually utilize this method are scales, micrometers, torque wrenches and screwdrivers, height gauges, and so on.

Pipette Calibration

You may often encounter pipers in the laboratory. Well, this type of calibration is indeed special for pipettes and other tools in the laboratory.

From manual to electronic pipettes, everything must be calibrated regularly – and according to procedure. It is important to ensure that the pipette has a level of accuracy that matches the initial specifications.

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The Importance Of Calibration

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The Importance Of Calibration

Calibration is an application activity to determine the correctness of the value of the designation of measuring instruments and/or measuring materials. Meanwhile, according to the ISO/IEC 17025 guide, it is a series of activities that connect the values shown on the measuring instrument or measurement system, or the value of the material measured, with the values that have been determined either with the quantity measured under certain conditions.

In other words, this calibration is an activity to determine the conventional truth of the value of a measuring instrument and measuring material by comparing it with a measuring standard that has been traced to national standards or international measurements.

Calibration also includes medical equipment that is often used in hospitals and similar medical clinics. Calibration itself is important to be used in medical devices to be able to detect and correct uncertainty in making measurements and bring it to an acceptable level. As long as the level of accuracy of this medical device is very important and can affect diagnostics and can endanger patient safety.

The Objectives of the Calibration itself include:

Assurance of Results Through Measurement Systems

Calibration can be a guarantee of the results of a measurement system. With calibration, medical devices also need to be done to maintain accuracy in their measurements. The guarantee of results in the medical device measurement system is also contained in Permenkes No. 54 of 2015 concerning Testing and Calibration of Medical Devices article 24 which explains that every Medical Device used in Health Service Facilities and other Health Facilities must be tested and/or calibrated periodically by the Health Facility Testing Center or Health Facility Testing Institution.

Purpose of Medical Device Calibration to Avoid Irregularities

Calibration also ensures that medical devices avoid deviations that cause errors in the measurement process. Where this measurement process also greatly affects the diagnosis process and the patient’s life. With this calibration, it can be known how far there is a deviation between the value of the medical device measured and the reference material that has met international standards.

Ensuring the condition of the measuring instrument is maintained

The calibration process for medical devices also needs strict guidance and supervision by local and local governments. Especially coaching and supervision of testing and calibration directed to improve quality and coverage.

This supervision and coaching aims to ensure that the condition of medical devices is maintained so that the accuracy level does not decrease.

Improving the Quality of Healthcare Companies

Calibration in addition to maintaining the accuracy level of a medical device, calibration can also increase the confidence of patients who want to seek treatment at a hospital where the medical device is always calibrated regularly. This is also because the reputation of the hospital is very good and there are very few diagnostic errors due to medical devices that are rarely calibrated.

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Pressure Calibration: Why Your Company Should Do it?

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Pressure Calibration: Why Your Company Should Do it?

Pressure is an important parameter in many engineering and industrial applications. Its accuracy is crucial whether in pneumatic systems, hydraulics, or even in medical measurements. However, as with other measuring instruments, the tools used to measure pressure also need to be calibrated regularly to ensure accuracy. In this article, we will explain in depth what pressure calibration means, why your company should do it, and some methods used in the calibration process.

The Importance of Pressure Calibration

Measurement Accuracy

Inaccurate result may occur when a pressure gauge is not properly calibrated. This can impact the quality of the final product, the safety of operations, and the overall efficiency of the system.

Compliance with Standards

Many industries, such as the pharmaceutical, automotive, and manufacturing industries, have some strict standards regarding the calibration of pressure measuring instruments. Proper calibration ensures that companies comply with these standards and can track any non-conformities.

Reduces the Risk of Failure

In some cases, pressure measurement errors can be fatal. For example, in the oil and gas industry, errors in pressure can cause explosions or serious leaks. With proper calibration, you can minimize the risks.

Pressure Calibration Method

Static Pressure Test Method

This method involves applying a known pressure to a measuring device and comparing it with the results given by the device. The applied pressure usually comes from a pre-calibrated standard.

Use of Deadweight Tester

The deadweight tester is a very accurate and commonly used pressure calibration tool. The tool works by weighing the mass imposed on a piston which produces a known pressure. You should compare this pressure with the result in the measuring device.

Calibration with Reference Manometer

A reference manometer is a calibration tool that uses a liquid column or electronic device to measure pressure with high accuracy. The tool is to verify results from other pressure measuring devices.

Electronic Calibration

In electronic calibration, an electrical signal relating to pressure is generated by a calibration device and compared with the signal produced by the pressure measuring device to be calibrated.

Calibration Process

Preparation

Initial preparation involves a visual inspection of the measuring tool to ensure there is no physical damage that could affect measurement accuracy.

Choose the experience and certified calibration operator

Ensure that the operator who will calibrate the pressure measuring instrument has sufficient knowledge and experience in calibrating the pressure measuring instrument.

Check environmental conditions
Ensure the calibration environment is protected from external disturbances such as vibration, extreme temperatures or excessive light.
Select the pressure calibration method and measuring range

Select a calibration method that is appropriate to the type of pressure measurement to be calibrated. Determine the pressure measuring distance and ensure that the reference measuring tool used has a higher measuring distance.

Carry out Pressure Gauge calibration

Connect the pressure gauge to a reference standard and record the reading. Compare readings with reference standards and adjust if necessary. Repeat this process at various points in the calibration range.

Report generation
Create a calibration results report which includes information about calibration results, measurement differences, accuracy, uncertainty, and environmental conditions during calibration. Save the report for future calibration reference.
Calibration Certificate

Issue a calibration certificate to ensure that the measuring instrument has been calibrated within the specified range and is suitable for use. The certificate must include the calibration range, reference standards used, and any adjustments made, as well as the date and technician responsible for the calibration.

Fukuda, Accredited Calibration Laboratory

Fukuda Technology, a calibration laboratory with SNI ISO/IEC 17025:2017 certification. We have a variety of calibration services for industry and medical devices. One of them is pressure calibration. For further information regarding our calibration services, please call +62852-8043-3389 or email us admin@fukuda-id.com.

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Mass Calibration: How It Is Applied in Various Industries Needed

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Mass calibration by Fukuda

Mass calibration is an important process in maintaining the accuracy and reliability of mass measuring devices. In this context, mass refers to the weight of an object measured in units such as kilograms or pounds.

By calibrating regularly, industry can ensure the mass measuring tools such as weight scale or other scales have accurate measurement results, compliance with standards, and consistent product quality.

This article will explain in more depth the concept of mass calibration, its importance in industry, and how it is applied in various industries.

What is Mass Calibration?

Mass calibration is the process of comparing the mass measurement result provided by a measuring device with a known mass standard, such as a calibration object or mass standard. The goal is to determine the precision and accuracy of the measuring device.

This process involves testing, adjusting, and verifying mass measuring devices to conform to established standard.

The Importance of Mass Calibration in Industry

Product Quality

In the manufacturing industry, mass measurement accuracy is critical to ensuring consistency and quality of the final product. For example, in pharmaceutical production, proper drug dosing relies heavily on accurate mass measurement.

Safety and Health

In the medical sector, the accuracy of mass measurement can have a direct impact on patient safety and health. For example, in measuring drug doses or in surgical procedure, the accuracy of mass measurement is very important.

Standards Compliance

Many industries are subject to strict standards regarding mass measurements. Your company needs mass calibration to ensure that measurement equipment meets these standards and can be accounted for.

Reliability of Measuring Instruments

By not calibrating regularly those mass measuring devices, those devices might provide inaccurate results, which in turn can result in wrong decisions or inefficient use of resources.

4 Important Industries that Require Mass Calibration

Pharmaceutical Industry

Mass calibration is necessary to ensure proper dosing and compliance with strict pharmaceutical standards,

Manufacturing Industry

In the manufacture of products such as electronic equipment, vehicles, or household appliances, accurate mass measurements are necessary to ensure product quality and consistency.

Food and Beverage Industry

In this industry, it is important to measure the weight of raw materials, control product quality, and ensure compliance with regulations relating to nutrition labels and product weight.

Aviation and Aerospace Industry

To maintain system safety and performance in the manufacture of aircraft or space launch systems, you need accurate mass measurement. That’s why your company needs to calibrate regularly the mass measurement device.

Fukuda, Accredited Calibration Laboratory

Fukuda Technology, a calibration laboratory that has been accredited with SNI ISO/IEC 17025:2017, has several calibration services for industry and medical devices. One of them is mass calibration. With some advance calibration equipment and experienced technicians, rest assured, your company will have a verified and certified calibration services from us.

For further information regarding our calibration services, please call +62852-8043-3389 or email us admin@fukuda-id.com.

6 Types of Thermometers That Need to Be Calibrated

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Did you know that temperature sensor or thermometer also needs to be calibrated regularly. By calibrating regularly, your company can ensure that the temperature sensor used provides accurate measurement result. At the end an accurate result shall improve product quality, operational safety and overall process efficiency.

In this article, we will elaborate what kind of temperature sensors that are crucial to be calibrated regularly.

1. Digital Thermometer

A digital thermometer is a temperature measuring uses an electronic sensor to measure temperature and displays the result in digital form. Although a digital thermometer tends to be more stable and accurate than the analog, this tool still require regular calibration. It is to ensure that its reading match the actual temperature.

2. Infrared Thermometer

An infrared thermometer is a non-contact temperature measuring sensor that uses infrared rays to measure the surface temperature of objects. It is very useful for measuring the temperature of hard-to-reach objects or in situations where contact with the object is undesirable.

3. Bimetal Thermometer

A bimetallic thermometer is an analog temperature sensor that uses two different metals wound together to measure temperature. When the temperature changes, the difference in expansion between the two metals causes bending that can be shown on the thermometer scale. Although this tool is simple, a bimetal temperature sensor also needs to be calibrated regularly.

4. Thermocouple

A thermocouple is a temperature sensor consisting of two wires of different metals connected at one end and measured at the other end. Changes in temperature cause changes in electrical voltage, which can be converted into temperature readings. Some common applications that use a thermocouple include HVAC (Heating, Ventilation, and Air Conditioning), industrial processes (chemical plants, petroleum refining, metalworking, and food processing), power generation, automotive, medical, etc.

5. Thermistor

A thermistor is a temperature sensor that changes its resistance linearly with changes in temperature. There are two types of thermistors: positive type thermistor (PTC) whose resistance increases with increasing temperature, and negative type thermistor (NTC) whose resistance decreases with increasing temperature.
Some applications that use thermistor include motor vehicles, household appliances, and HVAC (Heating, Ventilation, and Air Conditioning) systems.

6. Liquid Thermometer

A liquid thermometer uses a column of liquid, such as mercury or alcohol, to measure temperature. A change in temperature causes a change in the volume of the liquid, which is indicated on the thermometer scale. A liquid thermometer still used in some locations and situations even though there is a concern in health and safety associated with the use of mercury,

Fukuda, Your Partner for Accredited Calibration Services

Fukuda Technology, an accredited calibration laboratory with SNI ISO/IEC 17025:2017 certification, has several calibration services for industry and medical devices. One of them is temperature calibration that is important for your business. With some advanced calibration equipments and experienced technicians, rest assured, that your company will get calibration services with certified standards.

For further information regarding our calibration services, please call +62852 8043 3389 or email admin@fukuda-id.com.

3 Reasons Why Calibration is Important for Monitoring Room Temperature

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room temperature

Calibration has become a crucial element to ensure the accuracy of measurement tools in an era where technology increasingly plays a major role in health industry. One aspect that requires careful monitoring is room temperature. Calibration is an important process that ensures measuring devices such as thermometers, incubators, and other temperature sensors provide accurate and reliable data.

Below, we describe 3 reasons why calibration is important for monitoring room temperature.

1. Measurement Accuracy

Calibration ensures that the measuring device produces correct results. Like a thermometer, for example, this tool needs to be calibrated to ensure accuracy in reading human body temperature.

In indoor temperature monitoring, high accuracy is also critical especially in environments such as laboratories, server rooms, or medical facilities where temperature differences of even a few degrees can have a major impact. For example, an incubator, it is very important to calibrate this tool to ensure the accuracy of the temperature so that it does not harm the baby inside.

2. Standard Compliance

Many industries have strict standards regarding temperature and environmental conditions. Calibration helps ensure that the device meets the requirements of this standard, ensuring that the environment complies with applicable operational or regulatory requirements.

3. Equipment Maintenance

Calibration also helps in device maintenance. By calibrating regularly, you can identify inaccuracies or problems with tools before they impact the work or the environment.

Effective Calibration Steps

– Routine Schedule

Determine a regular calibration schedule according to your equipment needs. This could mean monthly, quarterly, or according to manufacturer guidelines.

– Record and Review Results

Be sure to record calibration and review results regularly. This helps in tracking changes or degradation in tool performance.

– Choose a trusted and accredited laboratory

Having a trusted and accredited laboratory or calibration service provider is very important to ensure the accuracy of calibration results.

– Pay Attention to Environmental Changes:

Environmental factors such as humidity or tool wear can affect equipment performance. Pay attention and adjust the calibration if there are significant changes.

Fukuda, Accredited Calibration Laboratory

Calibration is an important investment in ensuring that devices monitoring room temperature and other environmental conditions provide precise and reliable data. For this reason, it is also important for you to trust an accredited calibration laboratory to provide guarantees for the certified calibration process and the accuracy of the calibration results.

Fukuda Technology, a calibration laboratory that has been accredited with SNI ISO/IEC 17025:2017, has a variety of calibration services for industry and the world of health. Complete information about our calibration services can be read on this page or contact us directly on 021 290 945 11 or email us calibration@fukuda-id.com if you have any inquiries about our calibration services.